PHERA LINE is a vertical MES of the SPHERA suite, designed for the food sector according to the INDUSTRY 4.0 paradigm, it can manage:
- manual production in different workstations, also served by machinery
- automatic production lines for packaging, bottling
- end of line station, with automatic predisposition of palletizers, packaging and the application of identification labels
- IN/OUT for communication with the ERP, the WMS
- DCS + INDUSTRIA 4.0 for the interconnection of PLC of machines and line conveyor, AGV & LGV
- ENERGY for the detection of energy and materials / pollutants consumption
- SPHERA GUI for plant supervision and shop floor control
- KPI for O.E.E., O.L.E., T.E.E.P analysis
- INFO for the management and distribution of production information at the workplace
- DTEC for production launch and the calculation of expiration dates
Depending on the modules already present on the ERP, missing features can be added:
- SPHERA TRACK for the management and control of production lots, traceability management
- SPHERA QC for Quality Control Management, printing of summary certificates
- SPHERA MAINT for maintenance management
- SPHERA TIME&PROD for integration with attendance systems, balancing attendance and production
- SPHERA GANTT for manual scheduling
- SPHERA ANDON for the display of alarms and KPI on giant monitors distributed in the departments
SPHERA LINE is parameterizable and configurable for the supervision of the production plant; it is the ideal solution for all companies that perform repetitive work, discrete production or enslaved by production lines, where it’s necessary verify in real time the adherence of production to the expected plan and cycle times, the orders progress and manage traceability, logistics and automatic predispositions.
If a production line falls below a performance threshold, an alarm is generated and a SMS or e-mail is sent. If the ERP system doesn’t have all the technical information, SPHERA DTEC and SPHERA INFO allow you to manage all the technological and manufacturing data of each single article.
At the production launch, through PC/Panel PC, system automatically generate expiry dates and the production batch according to the standards of the country of destination, and automatically prepare printing on the individual item and on the package. At the end of the line, a simple label printer or an automatic applicator provides for the identification of the pallets produced with SSCC generation in barcode and/or on RFID TAG with other summary data.
The system immediately sends necessary information to the warehouse management system. INNOVO through its B.U. Penthars also provides equipments such as Panel PC, IIOT terminals, manual readers or fixed readers, RFID antennas and smart labels/tags, label printers, industrial giant monitors, becoming a single interlocutor.
INNOVO, 30 years of experience at your service.