Rademaker Crusto Bread line
Bread comes in many shapes and sizes. This staple food is on the daily menu of people in virtually all corners of the world. At Rademaker they have managed to transform the traditions of the past into robust, state-of-the-art industrial bakery production lines. Today, the ever changing need for new types of bread reflects even faster changing consumer attitudes. Rademaker is familiar with types of bread from all over the world. The Dutch based company have incorporated all of this know-how into their flexible Crusto bread line that will allow users to anticipate the future requirements of their customers. It is designed to produce a wide range of breads from soft dough, strongly hydrated dough, pre-fermented dough, bio dough and firm dough. The unique modular design of the production line allows for fast product changeovers and for expansion with customized additions with which the users can easily adapt their product range. Designed to meet the highest hygienic and safety standards, the Rademaker Crusto bread line will yield maximal results in terms of product quality and return on investment, with a focus on ingredient and waste reduction. Capacities range from 500 kg – 9.000 kg per hour, consistently produced hour by hour, day by day, and year by year.
Why sheeting technology?
Rademaker are specialists in sheeting technology. They have chosen the sheeting technology above the traditional system because sheeting provides some important benefits. Sheeting makes it possible to handle a great variety of dough types, from ‘green’ to pre-fermented dough, all at high capacities.
By using stress-free dough sheeters and laminating technology, you can achieve basically any dough and bread structure desired. The Rademaker Crusto breadline concept allows to combine traditional bread types with artisan bread types, all produced on one sheeting system.
Wide product assortment at significant capacities
The Crusto bread line is developed to produce a wide assortment of breads for mid-sized to industrial bakeries. Whatever bread product the user need, the Crusto bread line can make it. The line consists of a number of innovative and versatile modules on wheels that can easily be positioned in any required line order. This flexibility is key when it comes to configuring the desired application and managing production efficiency. When industrial bakeries choose for the Crusto bread line, Rademaker will provide them with the best solution for their situation, even if this means developing a customer-specific module.
Unlimited variety for the best quality
Versatility is key in the Rademaker Crusto bread line. Thanks to the modular set-up, this flexible production line allows it’s users to produce a wide range of breads by simply exchanging one or more modules.
A good recipe is the very basis of the bread quality. As it is Rademaker’s quest to produce a wide variety of high quality breads, the Crusto bread line is capable of handling a large variety of recipes, including those for breads with a high water % (strongly hydrated) or low salt content, with bio ingredients, or gluten free, pre-fermented, levain, mother dough, biga and sponge dough. All these recipes result in a very wide range of bread products. If for example it’s users want to produce tin breads Rademaker focus on achieving a fine and consistent crumb structure, as with the high-water absorption artisan breads the focus is on obtaining a light, authentic and open bread structure. Whatever bread product industrial bakeries desire to produce, dough processing holds no secrets to Rademaker.
While the Crusto bread line is developed to produce an extensive and international assortment of breads, Rademaker can take the extra step and apply one of the major strengths of the company, namely developing customized modules tailored to specific needs.
Continuous improvement and innovation
When industrial bakeries choose Rademaker as their partner in bread lines, they choose for the very best. The company listen to customers, keep close track of market developments and treasure the feedback of their service engineers. This enables the Rademaker Research & Development department to develop innovations customers can face the future with. The robust and durable production lines are built from first-class materials by qualified professionals. Special components are sourced from selected third party suppliers with a proven track record. Rademaker equipment meets international food processing standards and is designed for wet cleaning. Hygiene and safety are top priorities.
The quality that results from all of this and of which Rademaker is so proud, reflected in every single component of every production line build and in every service that is provided. A continuous improvement program ensures that this high quality is maintained at all times.
See the latest Rademaker innovations at IBA
The latest innovations in the Rademaker Crusto Bread line are exhibited during the World’s largest Bakery exhibition: IBA, 12-17 September 2015, Munich, Germany. With a large floor space of over 700m2., Rademaker is one of the biggest exhibitors during this years IBA. Well worth visiting! Rademaker can be found at booth: A5.331.
